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Double Wide Drive-in Pallet Racking
This racking system uses forklifts and combines aisles with storage for higher space use.
It follows LIFO, with one product type per aisle or handled in one batch.
It is used in wholesale, cold storage, tobacco, and food industries.
Double Wide Drive-in Racking
— Double Depth, Extreme Density, and Higher Throughput for Large Cold Storage Warehouses
Drive-in racking uses forklift to fetch goods.Space is more effectively used because the working passage for the truck and the storage space are combined together.For the character of first-in-first-out, only one kind of goods can be stored along one working passage, or goods along one passage has to be done at one time.
This makes it an ideal solution for cold storage, bulk goods, and high-volume pallet storage projects.
Key Highlights: Double Depth · Maximum Density · Fewer Aisles · Higher Throughput
Product Overview
When standard drive-in pallet racking no longer meets your storage demand, Double Wide Drive-in Racking offers a stronger density solution. By removing another aisle and storing two pallets side by side, it significantly improves space utilization and helps reduce the cost per stored pallet.
Key Features
- Extremely high storage density with fewer aisles.
- More than two pallets can be stored and retrieved per cycle.
- LIFO operation is suitable for bulk inventory rotation.
- Best for standardized goods with consistent pallet sizes.
- Ideal when space savings are more important than direct selectivity.
Product Specifications
The following technical specifications are common design ranges for Double Wide Drive-in Racking. Final dimensions and load ratings should be confirmed through project-specific structural design.
| Item | Specification / Description | Notes |
|---|---|---|
| Rack Type | Double Wide Drive-in Racking | Back-to-back double rows with shared rear tie structure |
| Storage Mode | More than 2 pallets can be stored | Two pallets stored per access cycle |
| Load Capacity per Pallet | 500 kg to 2500 kg | Depends on bracket and upright strength |
| Rack Depth | 4 to 10 pallet positions deep | Calculated according to forklift travel and lane length |
| Rack Height | Up to 12,000 mm | Limited by forklift lift height and floor conditions |
| Upright Profile | Heavy-duty 120×95 mm or larger | Built to resist strong bidirectional bending moments |
| Bracket / Rail | Heavy-duty 4# / 5# cold-formed channel rail | Installation symmetry is critical |
| Aisle Requirement | One main forklift aisle | Saves more space than two separate drive-in systems |
| Surface Finish | Powder coating / Hot-dip galvanizing | Recommended for cold storage environments |
| Safety Accessories | Entry collision posts, end guards, top tie mesh | Essential for anti-collision protection |
Product Details
This double-wide structure requires precise manufacturing and installation control to keep both sides balanced and fully supported.
 |
Warehouse utilization rate: No need for channels, the shelves are connected as a whole, only reserved for inbound and outbound channels, and the storage space utilization rate can reach over 85%; Goods storage: Whole in and whole out, suitable for centralized storage of large quantities of whole pallet goods; Structural mode: The overall steel structure is integrally formed, with stable load-bearing capacity, capable of storing heavy pallet goods, meeting the requirements of high-level storage and stacking, and with multiple stacking layers. |
| Construction cost: The cost is lower than that of ordinary heavy-duty crossbeam shelves, and large-scale warehouse construction is more cost-effective, resulting in lower overall construction costs. Warehouse appearance: The goods are arranged neatly for unified management, and the stacking of goods is neat and not easily scattered. Operation mode: First in, last out (LIFO), suitable for batch warehousing and batch outbound. |  |
| Cold storage ready: Powder coating or hot-dip galvanizing helps the rack resist corrosion in low-temperature, high-humidity environments. Durable finish: The surface treatment supports long-term performance in freezer and cold storage applications. |
Product Applications
Typical Applications
- Large cold storage warehouses.
- Bulk frozen food storage.
- Beverage and FMCG distribution hubs.
- Chemical, raw material, and industrial pallet storage.
Frequently Asked Questions
Double Wide Drive-In Pallet Racking is a high-density warehouse storage solution widely used in distribution centers, manufacturing facilities, cold storage warehouses, and logistics operations. Below are answers to common questions about drive-in racking systems, storage density, load capacity, forklift access, warehouse applications, customization options, installation requirements, and project costs.
Q1: What is double wide drive-in pallet racking?
Double wide drive-in pallet racking is a high-density warehouse storage system that allows forklifts to enter storage lanes and place pallets directly on support rails. This design significantly reduces aisle requirements and maximizes storage capacity within the available warehouse footprint.
The system is particularly suitable for storing large quantities of similar products and is commonly used in distribution centers, manufacturing facilities, and cold storage warehouses.
Q2: What are the advantages of double wide drive-in pallet racking?
Double wide drive-in pallet racking maximizes storage density, reduces warehouse operating costs, and increases the number of pallet positions available within the same floor area.
Compared with conventional selective pallet racking, drive-in systems provide significantly higher space utilization and are ideal for bulk storage applications with lower SKU variety.
Q3: How does double wide drive-in racking work?
Forklifts drive directly into storage lanes and place pallets on support rails located on both sides of the lane.
Products are typically stored according to the Last-In-First-Out (LIFO) inventory principle, making the system suitable for products with consistent turnover rates and large batch quantities.
Q4: What is the difference between drive-in racking and selective pallet racking?
Selective pallet racking provides direct access to every pallet location, while drive-in racking prioritizes storage density by storing pallets multiple positions deep.
Drive-in systems offer higher warehouse utilization, whereas selective racking provides greater inventory accessibility.
Q5: Is double wide drive-in racking suitable for cold storage warehouses?
Yes. Double wide drive-in pallet racking is widely used in cold storage facilities because it maximizes storage density and reduces refrigerated building space requirements.
The system can be manufactured with corrosion-resistant finishes suitable for low-temperature environments.
Q6: What industries use double wide drive-in pallet racking?
Drive-in pallet racking is commonly used in food and beverage storage, cold chain logistics, manufacturing facilities, distribution centers, retail warehouses, and third-party logistics operations.
These industries benefit from high-density pallet storage and improved warehouse space utilization.
Q7: How much weight can drive-in pallet racking support?
Load capacity depends on rack dimensions, steel specifications, pallet size, and engineering requirements.
Industrial drive-in racking systems can support hundreds of kilograms to several tons per pallet position when properly designed and installed.
Q8: Can drive-in pallet racking be customized?
Yes. Drive-in pallet racking systems can be customized according to warehouse dimensions, pallet specifications, forklift types, storage depth requirements, and operational objectives.
Custom engineering ensures maximum storage efficiency and safe operation.
Q9: What type of forklift is used with drive-in racking?
Drive-in pallet racking is commonly used with counterbalance forklifts and reach trucks capable of safely entering storage lanes.
Forklift selection depends on aisle width, rack height, warehouse layout, and operational requirements.
Q10: Is drive-in pallet racking safe?
Yes. Properly engineered and maintained drive-in pallet racking systems provide safe and reliable warehouse storage.
Safety accessories such as guide rails, upright protectors, and column guards help prevent accidental impact damage.
Q11: How long does drive-in pallet racking last?
High-quality drive-in pallet racking systems can last more than 15 years when properly maintained and inspected.
Regular safety inspections and load management procedures help extend service life and maintain structural integrity.
Q12: How much does double wide drive-in pallet racking cost?
The cost depends on warehouse dimensions, storage depth, rack specifications, steel grade, surface treatment, and project complexity.
Most projects require customized quotations based on specific warehouse layouts and storage requirements.
Factory Introduction
- In-house manufacturing base with advanced production lines and modern cold-forming equipment.
- Experienced engineering team providing structural design, load calculation, and technical support.
- Strict quality control from raw material inspection to final product packaging.
- Full production process coverage, including cutting, punching, welding, surface treatment, and assembly.
- Ready stock of standard beams and uprights for faster response to urgent orders.
- Customized manufacturing capability for warehouse racking projects of different sizes and load requirements.
Technical Support
Our technical support provides complete assistance from consultation to installation. We help assess warehouse conditions, recommend the right racking solution, prepare CAD drawings, calculate loads, and offer practical engineering advice. Our goal is to ensure safe, efficient, and reliable project execution.
Engineering Expertise
Experienced engineering team supporting structural design, load calculation, and customized rack solutions.
CAD Design Support
CAD layout drawings, 2D/3D design support, and detailed load analysis for each project.
Customized Selection
Professional selection of beam profiles, upright frames, and safety accessories based on warehouse conditions.
Project Review
Strict engineering review for pallet size, load weight, warehouse height, and aisle clearance.
Specialized Solutions
Customized design capability for standard, heavy-duty, and special warehouse environments.
Full Technical Support
Technical support available from initial consultation to final installation.
After-Sales Service
Our after-sales service is designed to give you peace of mind at every stage of the project. We provide prompt support for installation, spare parts supply, technical guidance, and maintenance assistance to ensure your racking system continues to perform safely and efficiently. Our team is committed to fast response, reliable service, and long-term customer support.
Free Consultation
Free consultation and warehouse survey to understand your storage requirements
Fast Quotation
Fast quotation support with clear design proposals and technical recommendations.
Installation Guidance
Installation guidance, drawings, and optional on-site supervision for smooth project execution.
Spare Parts Supply
Long-term spare parts supply, including safety pins, foot guards, and rack accessories.
Maintenance Support
Responsive maintenance support to help solve operational issues quickly.
Project Follow-Up
Customer records and project follow-up for continuous service support.
Our Certificates
Our certificates and compliance documents show our commitment to quality, safety, and reliable manufacturing. We can provide ISO certifications, material reports, load testing records, welding inspection documents, and other quality proofs to support your project review and procurement process.
Get a Custom Pallet Racking Proposal
Share your pallet dimensions, load requirements, and warehouse layout with us. We will provide a tailored racking solution, CAD design, and professional technical support for your project.
