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(86)138-1388-1779
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6296 Donnelly Plaza
Ratkeville, Bahamas.
Roller Rack
Gravity roller racks use inclined rails to allow goods to slide into storage, saving aisle space.
They are suitable for storing the same type or batch of goods, with braking devices needed for long rails.
Damping and separation systems ensure smooth movement and easy pallet handling.
They offer high space utilization, support FIFO, and are safe and widely used.
Roller Rack
Each layer of the racking has a titled rail by roller, goods can slide into the warehouse.There is no passage between rows of racks,so space is saved. But,the goods on the same, or the goods must be of the same batch. Moreover, when the rail is long, there should be Braked device to slow down the movements of the goods.
Character of Roller rack
The rail is tilted and fixed on the beam. Pallets with goods on the higher end can move alongthe rail because of gravity.
A damping system is installed to restrict the speed of the pallet. The quicker the pallet move,the damping system products more resistance.
Separation device is at the lower end, which separates the two pallets that are close to each other, so the pallets can be taken out easily.
Space using efficiency of this pallet rack is higher than drive-in rack, fulfilling the principle of “first in first out”. This type of rack is as safe and efficient as other racks and widely used in many industries.
Pallet Flow Rack
Gravity Pallet Flow Rack-Roller Rack are high density dynamic storage systems that increase flexibility and maintain the First-In / First-Out product flow from the stocking aisle to the picking aisle therefore increasing efficiency. Gravity flow racking permits dense storage by eliminating all aisles except the entrance and exit aisles.
Gravity Pallet Flow Rack can be integrated into an automated storage and retrieval system (AS/RS) for even greater efficiency. This versatile rack design saves space, labor costs, and energy by efficiently utilizing gravity.
1.Regarding the gravity pallet racking, by using roller rail system or pallet with roller and under the influence of gravity, “first in and first out” of goods is achieved.
2.It is suitable for storing large quantity of goods with the same kind, taking full advantage of storage space.
3.It is especially suit for the goods which short quality guarantee period and can’t be pressed for long time.
4.In order to get the goods move freely, the racking should be equipped with brake if the slope is long;
5.In order not to make the goods turn over when reaching to the bottom under great dash, the lower end of the slope should be equipped with separators and buffer.
6.The loading capacity is less than 1000kg per pallet.
Frequently Asked Questions
Below are the most frequently asked questions about Roller Rack systems, including their working principles, applications, advantages, customization options, and FIFO inventory management. If you need additional information or a customized warehouse storage solution, the Funya team is ready to provide professional technical support and project recommendations.
Q1: What is a roller rack?
A roller rack is a gravity-fed storage system that uses inclined rollers to move cartons, bins, or totes automatically from the loading side to the picking side.
Q2: How does a roller rack work?
Products are loaded from the rear of the rack and move forward by gravity along roller tracks, ensuring continuous product availability at the picking face.
Q3: What are the advantages of roller racks?
Roller racks improve picking efficiency, reduce labor costs, support FIFO inventory management, optimize warehouse space, and increase order fulfillment speed.
Q4: What products are suitable for roller racks?
Mezzanine systems are widely used in e-commerce warehouses, manufacturing facilities, logistics centers, spare parts warehouses, retail distribution centers, and industrial storage operations.
They are particularly effective for businesses managing a large number of SKUs.
Q5: What industries use roller racks?
Roller racks are widely used in e-commerce fulfillment centers, logistics warehouses, manufacturing plants, automotive assembly, retail distribution, pharmaceuticals, and food processing.
Q6: What is the difference between roller racks and pallet flow racks?
Roller racks are typically designed for cartons and lightweight products, while pallet flow racks are engineered for palletized goods using heavy-duty rollers.
Q7: Does a roller rack support FIFO inventory management?
Yes. Roller racks naturally support First-In-First-Out inventory rotation because products move automatically from the loading side to the picking side.
Q8: Can roller racks be customized?
Yes. Roller width, rack height, lane depth, load capacity, and layout can all be customized according to warehouse requirements.
Q9: Can roller racks integrate with warehouse automation?
Yes. Roller racks can work together with conveyor systems, picking stations, warehouse management systems (WMS), and automated fulfillment solutions.
Q10: How much weight can a roller rack support?
Load capacity depends on the roller type, lane length, product dimensions, and rack design.
Q11: How long does a roller rack system last?
A properly designed roller rack system can provide reliable operation for more than 15 years with regular maintenance.
Q12: How much does a roller rack cost?
Pricing depends on rack dimensions, roller specifications, load capacity, storage configuration, and customization requirements.
Factory Introduction
- In-house manufacturing base with advanced production lines and modern cold-forming equipment.
- Experienced engineering team providing structural design, load calculation, and technical support.
- Strict quality control from raw material inspection to final product packaging.
- Full production process coverage, including cutting, punching, welding, surface treatment, and assembly.
- Ready stock of standard beams and uprights for faster response to urgent orders.
- Customized manufacturing capability for warehouse racking projects of different sizes and load requirements.
Technical Support
Our technical support provides complete assistance from consultation to installation. We help assess warehouse conditions, recommend the right racking solution, prepare CAD drawings, calculate loads, and offer practical engineering advice. Our goal is to ensure safe, efficient, and reliable project execution.
Engineering Expertise
Experienced engineering team supporting structural design, load calculation, and customized rack solutions.
CAD Design Support
CAD layout drawings, 2D/3D design support, and detailed load analysis for each project.
Customized Selection
Professional selection of beam profiles, upright frames, and safety accessories based on warehouse conditions.
Project Review
Strict engineering review for pallet size, load weight, warehouse height, and aisle clearance.
Specialized Solutions
Customized design capability for standard, heavy-duty, and special warehouse environments.
Full Technical Support
Technical support available from initial consultation to final installation.
After-Sales Service
Our after-sales service is designed to give you peace of mind at every stage of the project. We provide prompt support for installation, spare parts supply, technical guidance, and maintenance assistance to ensure your racking system continues to perform safely and efficiently. Our team is committed to fast response, reliable service, and long-term customer support.
Free Consultation
Free consultation and warehouse survey to understand your storage requirements
Fast Quotation
Fast quotation support with clear design proposals and technical recommendations.
Installation Guidance
Installation guidance, drawings, and optional on-site supervision for smooth project execution.
Spare Parts Supply
Long-term spare parts supply, including safety pins, foot guards, and rack accessories.
Maintenance Support
Responsive maintenance support to help solve operational issues quickly.
Project Follow-Up
Customer records and project follow-up for continuous service support.
Our Certificates
Our certificates and compliance documents show our commitment to quality, safety, and reliable manufacturing. We can provide ISO certifications, material reports, load testing records, welding inspection documents, and other quality proofs to support your project review and procurement process.
