Phone:
(86)138-1388-1779
Physical address:
6296 Donnelly Plaza
Ratkeville, Bahamas.
Push Back Pallet Racking
Push-back racking evolved from heavy-duty pallet racking.
It utilizes a combination of rails and pallet trolleys.
The rails are sloped (around 3°), allowing for first-in, last-out (LIFO) loading and unloading of palletized goods using their own weight.
It is suitable for storing large quantities of a few varieties of goods, offering high space utilization and flexible, convenient access.
The total depth of the racking should not be too deep, generally within five pallet depths.
The weight of a single pallet is generally within 1500 kg.
Push-Back Racking
— Push Back Instead of Using Aisles
Product Overview
Push back pallet racking is a high-density storage system that uses nested carts and inclined rails to store multiple pallets deep in one lane. Forklifts operate only from the front aisle, making it a practical LIFO pallet storage solution for warehouses that need strong density without entering the rack structure.
Push-back pallet racking works by pushing the existing pallets deeper into the lane as new pallets are loaded from the front. When the front pallet is removed, the next pallet automatically rolls forward into position. This makes the system simple to operate, efficient to pick from, and highly effective for batch storage.
It is a strong choice for businesses that want more density than selective racking but better accessibility than drive-in racking.
| > 3 pallets Deep | High Density | LIFO Flow | Safer Operation |
| Stores up to five pallets deep in one lane. | Excellent space utilization with fewer aisles. | Ideal for bulk inventory rotation. | Forklift stays in the front aisle only. |
Product Specifications
| Item | Specification / Description | Notes |
|---|---|---|
| Rack Type | Push-Back / Pushback Racking | > 3 pallets Deep |
| Storage Mode | LIFO (Last In, First Out) | Best for bulk goods and stable SKUs |
| Load per Pallet | 500 kg to 1500 kg | Higher loads require reinforced rails |
| Rack Depth | > 3 pallets Deep | Usually uses 3-section or 4-section rails |
| Rack Height | Typically 3 to 5 levels | Depends on product height and clear warehouse height |
| Core Components | Nested rails / pallet carts | Smooth sliding performance is critical |
| Upright Profile | Heavy-duty 90×70 mm, 100×95 mm | Designed to resist push-in side forces |
| Surface Finish | Powder coating / hot-dip galvanizing | Hot-dip galvanizing recommended for cold storage |
| Safety Accessories | Entry collision posts, pallet stop blocks, end buffers | Prevents over-push and pallet drop |
Product Details
| Nested Rail System | The nested rail system uses 3-section or 4-section heavy-duty slide rails to allow pallets to move smoothly through a 5-deep lane. |
| Pallet Cart / Carrier | Each pallet sits on an independent cart with anti-derail features, positioning pins, and stable wheel movement during loading and retrieval. |
| Frame & Impact Protection | Reinforced uprights and impact protection components improve rack strength and reduce damage during repeated forklift loading. |
| End Stop Control | Adjustable stop bolts at the rear of the lane limit excessive cart travel and help keep the system operating safely. |
Product Applications
Typical Applications
- Fast-moving consumer goods distribution centers.
- Cold storage and freezer warehouses.
- Manufacturing buffer storage.
- Bulk pallet storage with limited SKU variety.
Frequently Asked Questions
5 Deep Push Back Racking is a high-density pallet storage solution designed to maximize warehouse space utilization while maintaining efficient pallet access. It is widely used in manufacturing facilities, distribution centers, cold storage warehouses, and logistics operations. This FAQ section answers common questions about push back racking design, storage density, load capacity, LIFO inventory management, warehouse applications, customization options, and project costs.
Q1: What is 5 deep push back racking?
5 deep push back racking is a high-density warehouse storage system that stores up to five pallets deep within a single storage lane. The system uses a series of nested carts and inclined rails that allow pallets to move automatically as inventory is loaded and unloaded.
This storage method significantly increases pallet positions while reducing aisle requirements, making it an ideal solution for warehouses with limited floor space.
Q2: How does push back racking work?
Push back racking operates using gravity-assisted carts mounted on inclined rails. When a pallet is loaded, it pushes the previous pallet backward along the rail system.
As pallets are removed from the front position, the remaining pallets automatically move forward, providing efficient pallet handling and improved warehouse productivity.
Q3: What are the advantages of 5 deep push back racking?
5 deep push back racking increases storage density, improves warehouse utilization, reduces aisle space requirements, and allows multiple pallets to be stored within a single lane.
The system also reduces forklift travel time and improves operational efficiency compared to conventional pallet racking systems.
Q4: What inventory method does push back racking use?
Push back racking operates using a Last In First Out (LIFO) inventory management system.
This storage method is particularly suitable for products with stable turnover rates, non-perishable inventory, and bulk storage applications.
Q5: Which industries use push back pallet racking?
Push back pallet racking is commonly used in food and beverage storage, manufacturing facilities, logistics centers, cold storage warehouses, retail distribution centers, and third-party logistics operations.
These industries benefit from improved storage density and efficient pallet handling.
Q6: Can 5 deep push back racking be customized?
Yes. Push back racking systems can be customized according to warehouse dimensions, pallet specifications, storage depth requirements, load capacities, and operational objectives.
Customized engineering ensures maximum storage efficiency and safe operation.
Q7: How much weight can push back racking support?
Load capacity depends on pallet dimensions, rack design, cart construction, and engineering specifications.
Industrial push back racking systems can be designed to accommodate a wide range of pallet weights while maintaining safe operation.
Q8: Is push back racking suitable for cold storage?
Yes. Push back racking is widely used in cold storage and freezer warehouses because it maximizes storage density and reduces refrigerated space requirements.
The system can be manufactured with finishes suitable for low-temperature environments.
Q9: What is the difference between push back racking and drive-in racking?
Push back racking uses gravity-assisted carts and rails to move pallets, while drive-in racking requires forklifts to enter storage lanes for loading and unloading.
Push back systems typically provide faster pallet access and reduced forklift operating time.
Q10: What forklifts are compatible with push back racking?
Most standard counterbalance forklifts and reach trucks are compatible with push back racking systems.
Forklift selection depends on warehouse layout, rack height, pallet dimensions, and operational requirements.
Q11: How long does push back racking last?
High-quality push back racking systems can last more than 15 years when properly maintained and inspected.
Routine inspections and preventive maintenance help ensure long-term structural integrity and operational reliability.
Q12: How much does 5 deep push back racking cost?
The cost depends on rack height, storage depth, load capacity, cart specifications, warehouse layout, and project complexity.
Most projects require customized engineering and quotations based on specific warehouse storage objectives.
Factory Introduction
- In-house manufacturing base with advanced production lines and modern cold-forming equipment.
- Experienced engineering team providing structural design, load calculation, and technical support.
- Strict quality control from raw material inspection to final product packaging.
- Full production process coverage, including cutting, punching, welding, surface treatment, and assembly.
- Ready stock of standard beams and uprights for faster response to urgent orders.
- Customized manufacturing capability for warehouse racking projects of different sizes and load requirements.
Technical Support
Our technical support provides complete assistance from consultation to installation. We help assess warehouse conditions, recommend the right racking solution, prepare CAD drawings, calculate loads, and offer practical engineering advice. Our goal is to ensure safe, efficient, and reliable project execution.
Engineering Expertise
Experienced engineering team supporting structural design, load calculation, and customized rack solutions.
CAD Design Support
CAD layout drawings, 2D/3D design support, and detailed load analysis for each project.
Customized Selection
Professional selection of beam profiles, upright frames, and safety accessories based on warehouse conditions.
Project Review
Strict engineering review for pallet size, load weight, warehouse height, and aisle clearance.
Specialized Solutions
Customized design capability for standard, heavy-duty, and special warehouse environments.
Full Technical Support
Technical support available from initial consultation to final installation.
After-Sales Service
Our after-sales service is designed to give you peace of mind at every stage of the project. We provide prompt support for installation, spare parts supply, technical guidance, and maintenance assistance to ensure your racking system continues to perform safely and efficiently. Our team is committed to fast response, reliable service, and long-term customer support.
Free Consultation
Free consultation and warehouse survey to understand your storage requirements
Fast Quotation
Fast quotation support with clear design proposals and technical recommendations.
Installation Guidance
Installation guidance, drawings, and optional on-site supervision for smooth project execution.
Spare Parts Supply
Long-term spare parts supply, including safety pins, foot guards, and rack accessories.
Maintenance Support
Responsive maintenance support to help solve operational issues quickly.
Project Follow-Up
Customer records and project follow-up for continuous service support.
Our Certificates
Our certificates and compliance documents show our commitment to quality, safety, and reliable manufacturing. We can provide ISO certifications, material reports, load testing records, welding inspection documents, and other quality proofs to support your project review and procurement process.
